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Manufacturing Strategy

Integrated Manufacturing in Thermoforming

Integrated manufacturing means a single supplier performs every process required to take a part from raw sheet to finished, ready-to-ship assembly, thermoforming, composites, metal fabrication, custom extrusions, robotics, CNC machining, and assembly under one roof, owned by one accountable program manager.

Integrated manufacturing floor with robotic trim and assembly at Floe Thermoforming

The handoff problem

Every handoff between vendors adds freight, lead time, double margin, and a quality seam. A part that forms at one shop, trims at a second, and assembles at a third accumulates cost and risk at each border.

What 'under one roof' buys

Forming, composites, metal fab, extrusions, robotics, CNC, and assembly in one building means no inter-vendor shipping, one quality system, and one program manager who can answer for every step.

Why OEMs are consolidating

Supplier rationalization is a board-level priority. An integrated thermoformer collapses a multi-vendor chain into one PO, one contract, and one accountable partner, usually at lower total cost.

Related capability

Integrated Manufacturing

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FAQ

Questions OEM engineers ask

What is integrated manufacturing?

A single supplier performing every process from raw sheet to finished assembly, forming, composites, metal fab, extrusions, robotics, CNC, and assembly under one roof.

Why use a single-source thermoforming partner?

Fewer suppliers, faster timelines, unified quality records, one accountable contact, and lower total cost by eliminating inter-vendor handoffs and double margins.

Can a thermoformer also do machining and assembly?

Yes. Floe Thermoforming runs 5-axis/4-axis CNC, robotic trim, metal fabrication, extrusion, and full assembly in-house alongside forming.

About the author

Jon Novitt

Jon Novitt is Vice President of Thermoforming at Floe Thermoforming, a division of FLOE International. He has spent 28 years in B2B manufacturing, including 19 years in thermoforming tooling, and leads engineering and production for heavy-gauge, large-format OEM programs in McGregor, Minnesota.

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