Composites
Floe Thermoforming produces structural and finished composite assemblies as part of its integrated manufacturing stack, so OEM programs can combine composites with thermoformed, fabricated, and machined components under one roof, managed by one accountable program manager from design review through production.
Composites, explained
Composites earn their place where a part needs a specific stiffness-to-weight ratio or a finished structural surface that a single thermoformed wall can't deliver alone. Floe Thermoforming builds both structural and finished composite assemblies in-house.
Because composites sit next to forming, metal fabrication, and assembly on the same floor, a program can mix processes part-by-part without spreading the work across a chain of vendors.
Choosing the right process
Composites are one tool in an integrated stack. The advantage is combining them with other processes under one roof.
Explore the rest of the floor
Heavy-Gauge Vacuum Forming
Pressure-assisted vacuum forming for OEM parts too big, too thick, or too deep for anyone …
Heavy-Gauge Pressure Forming
When the part needs sharp detail, defined texture, and tight tolerances without injection-…
Metal Fabrication
Manual and automated welding, bending, and metal assembly, integrated with forming and mac…
Questions OEM engineers ask
Does Floe Thermoforming build composite parts in-house?
Yes. Structural and finished composite assemblies are part of Floe Thermoforming's integrated manufacturing stack, built on the same floor as thermoforming, metal fabrication, and assembly.
Can composites be combined with thermoformed parts?
Yes, that's the point of an integrated floor. A single program can mix composite, thermoformed, fabricated, and machined components without adding suppliers.
What volumes do you support for composites?
Floe Thermoforming is built for OEM production volumes of 1,000+ units annually, with one accountable program manager across every process.
Who manages a mixed composite-and-thermoforming program?
A single program manager owns the part from RFQ to launch, coordinating composites with forming, fabrication, machining, and assembly.
Send us the part. We'll tell you how to build it.
Upload your drawing or describe the program. NDA-friendly. We review every RFQ ourselves, response within 1 business day.