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Capability · Extrusions

Custom Aluminum
Extrusions

Yes. Floe Thermoforming develops and produces custom aluminum extrusion profiles in-house as part of its integrated manufacturing stack, so structural extrusion profiles are engineered for the application, not pulled from a catalog, and built alongside the thermoformed and fabricated parts they join.

CustomProfiles
In-houseExtrusion
IntegratedWith assembly
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What it is

Aluminum Extrusions, explained

FLOE's products run on custom aluminum extrusions, the same in-house extrusion capability is available to OEM programs. Profiles are developed for the application, not pulled from a generic catalog.

Designed alongside the thermoformed and fabricated parts they connect to, custom extrusions let a program carry structure, channels, and mounting features in a single profile.

Custom aluminum extrusion profiles produced at Floe Thermoforming
When to use it

Choosing the right process

Custom extrusion in-house means the profile is engineered for your assembly, not adapted from stock.

vs Stock Profiles
A profile designed for the part, carrying structure, channels, and mounts in one piece.
vs Outsourced Extrusion
Extrusions engineered alongside the parts they join, by one supplier.
vs Fabricated Substitutes
A single extruded profile replaces a multi-piece fabricated structure.
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FAQ

Questions OEM engineers ask

Can Floe Thermoforming produce custom aluminum extrusions?

Yes. Custom extrusion profiles are developed and produced in-house as part of the integrated manufacturing stack, the same capability FLOE uses on its own products.

Are extrusions designed for my program?

Yes, profiles are engineered for the application alongside the thermoformed and fabricated parts they connect to, not pulled from stock.

Can extrusions be integrated into a full assembly?

Yes. Extrusions, formed parts, fabrication, and assembly are managed as one program under one accountable PM.

What volumes do you support?

OEM production volumes of 1,000+ units annually.

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Jon Novitt · 218-426-3563 JonN@floeintl.com